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Robotic Soldering
System

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RSS-1000-CVSI Connection Validation Robotic Soldering System

RSS-1000-CVSI


Robotic soldering is becoming more commonplace as manufacturers look to reduce risk and increase productivity. Metcal’s new Robotic Soldering System addresses these needs by combining our patented Connection Validation (CV) technology and Smart Interface System. CV mitigates solder defects by validating the intermetallic compound (IMC) formation in a soldered joint, and reduces unnecessary dwell time by signaling to the system to move to the next solder joint in the program after a good joint is detected.


Powerful and Simple

The Smart Interface System combines dual cameras, a touchscreen interface and powerful software, enabling easy programming and reduced turnover time. Importing your Gerber or DXF files capturing the image of your printed circuit board starts the programming process. Control of the system is integrated through the touchscreen interface, enabling users to select the solder joints, control the integrated solder feeder or manage process parameters through a graphical user interface. The Connection Validation Robotic Soldering System is the newest example of Metcal’s Industrial Ingenuity.


Features and Benefits

Smart Heat

Provides power on demand in response to the thermal load.


Connection Validation

Validates the intermetallic compound (IMC) formation of a solder joint via a patented algorithm and signals the system to move to the next joint.


Smart Interface System

Integrates control of the system into an easy to control interface. The custom graphical user interface (GUI) provides a powerful user experience that allows a user to quickly program and control all aspects of their solder program. The system allows quick and easy edits of solder programs, ensuring changes are easily implemented with minimal downtime.


Quick-Change Cartridge System

The Robotic Soldering System features a new quick-change cartridge collet that enables the system to utilize and exchange any CV compatible soldering cartridge with the system.


Integrated Solder Feeder Controls

Customize the application of solder to the solder joint via the Smart Interface System.
Control the speeds and feeds of each application of solder to ensure the correct volume at each solder joint.


Pattern Recognition and Array Programming

Speed up the programming process by letting the Smart Interface System find repeating patterns and apply the same soldering program. Each pattern can be stored in a library that is available to the user for each new printed circuit board. Using Array Programming takes programming to the next level. Using a base program, the system effortlessly generates a user-defined array of the given program. As a result, productivity is increased and the overall time to setup a new program is significantly reduced.


Merge Profile

Merge Profile allows the user to insert previously created profiles in locations defined by the user. This is useful when creating multiple instances of solder points that have already been created, with this feature the user can create a single profile that contains solder points from a collection of other profiles.


Part Number Table


System Part Number

Description

RSS-1000-CVSI

Robotic Soldering System with Cover

RSS-1000-CVSI-NC

Robotic Soldering System, No Cover

System with No Cover Includes:

Five-axis Robot (four motorized) with 400mm x 400mm active soldering area

CV-PS5200R

CV Soldering System Power Supply

CV-H8-AV

CV Advanced Soldering Iron

AC-RSS-SWFKIT

Ø 0.8mm Solder Wire Feeder

SPR-RSS-COMPVCAM

RSS, Computer Vision Camera

SPR-RSS-PROCAM

RSS, Process Camera

SPR-RSS-MONITOR

RSS, Process Camera Monitor

SPR-RSS-TOUCHSCREEN

RSS, Touch Screen, 16.9 Aspect Ratio

SPR-RSS-CONTROLLER

RSS, Controller

AC-RSS-STC

RSS, Solder Tip Cleaner

AC-RSS-TOOL-TA

RSS, Tip Alignment Fixture

SPR-RSS-TOOL-CAMCAL

RSS, Camera Calibration Tool

SPR-RSS-LENS

RSS, Computer Vision Lens

 

Optional Accessories and Spare Parts

Part Number

Description

AC-RSS-1KSC

Safety Cover with Integrated Safety Interlock

AC-RSS-TOOL-CPA

Center Point Alignment Tool

CV-H8-AV

CV Advanced Soldering Iron

AC-RSS-HPC-3PK

Hand-piece Collet (3 pack)

AC-RSS-1KSC-HDMI-EXT

HDMI Extension Cable, Safety Cover

AC-RSS-05-SWFKIT

Solder Feeder Kit, Ø 0.5mm

AC-RSS-06-SWFKIT

Solder Feeder Kit, Ø 0.6mm

AC-RSS-08-SWFKIT

Solder Feeder Kit, Ø 0.8mm

AC-RSS-10-SWFKIT

Solder Feeder Kit, Ø 1.0mm

AC-RSS-12-SWFKIT

Solder Feeder Kit, Ø 1.2mm

SPR-RSS-PWRSPPLY48

Power Supply, 115-230 VAC, 48V

SPR-RSS-PWRSPPLY24

Power Supply, 115-230 VAC, 24V

SPR-RSS-ROBCON-XYR

Robot Motor Controller, X, Y & R-Axis

SPR-RSS-ROBCON-Z

Robot Motor Controller, Z-Axis

SPR-RSS-LIMITSW-X

Limit Switch, X-Axis

SPR-RSS-LIMITSW-YZR

Limit Switch, Y,Z & R-Axis

SPR-RSS-BRUSHES

Tip Cleaning Brushes

SPR-RSS-HDMI

HDMI Cable

SPR-RSS-USB-CV

USB 2.0 Cable, CV Communication

SPR-RSS-USB-CAM

USB 3.0 Cable, Camera Communication


Downloads

RSS-1000 Series Solder Robot Data-Sheet_English [PDF File, Robotic Soldering Data Sheet]
RSS-1000 Series Solder Robot User Manual [PDF File, Robotic Soldering User Manual]
RSS-1000 Graphical User Interface Screen [PDF File, Soldering Robot GUI Main Screen]


  • Technical Specification
Power Requirement 115-230 VAC, 50/60 Hz, 200 Watt, Single Phase

Robotic Soldering System
Resolution X, Y, Z 0.01mm
Theta (?) 0.01deg
Operations Range X, Y 400mm x 400mm (±0.02%)
Z 100mm (±0.02%)
Theta (?) 300deg (±0.02%)
Speed (Vector) X, Y Up to 100mm/s max
Z Up to 80mm/s max
Theta (?) Up to 100deg/s max
Speed (Interpolation) X, Y Up to 150mm/s max
Z Up to 150mm/s max
Theta (?) Up to 150deg/s max
Speed (Space) X, Y Up to 300mm/s max
Z Up to 300mm/s max
Theta (?) Up to 300deg/s max
Repeatability X, Y, Z ±0.2mm
Theta (?) ±0.2deg
Weight 83kg (183 lbs)
Dimensions 1055mm (41.5”) x 775mm (30.5”) x 820mm (32”)

CV-PS5200R w/ CV-H8-AV
Soldering System Type Inductive
Power Consumption 125W
Power Output (per channel) 80W
Output Line Frequency 13.56Mhz
Tip-to-Ground Potential <2mV
Tip-to-Ground Resistance <2 ohm
Tip Temperature Accuracy Meets or exceeds IPC J-STD-001
Idle Temperature Stability ±1.1°C in still air
Connections
    RF Connector F type power connector
    LED power Connector 6 pin DIN
    Communications USB A Female
RJ11

AC-RSS-SWF
Solder Feeder Speed 1.0mm/sec-50mm/sec
Solder Diameter 0.5mm-1.2mm*
Solder Feeder Resolution ±1.5 or ±5% of value (whichever is greater)

SPR-RSS-COMPVCAM
Resolution 2048 x 1536
Megapixels 3.2MP
Chroma Color
Compliance CE, FCC, KCC, RoHS
Camera Lens
    Focal Length 8mm
        Effective Lens Aperture Front F 21.5mm
        Rear F 12.0mm
    Operating Range
        Iris F1.4-F16C
        Focus 0.2-Inf
    Control
        Iris Manual
        Focus Manual

SPR-RSS-PROCAM
Lighting LED
Monitor
    Resolution 1280 x 800
    Diagonal 10.1”
    Aspect Ratio 16:9

SPR-RSS-TOUCHSCREEN
Active Display Area Horizontal: 345.2mm (10.06”); Vertical: 194.6mm (7.66”)
Monitor dimensions Width: 387mm (15.24”); Height: 244.4mm (9.62”); Depth: 32.9mm (1.29”)
LCD technology Active matrix TFT LCD with LED backlighting
Diagonal Size 15.6”
Aspect ratio 10 touch points
Resolution HD 1366 x 768
Colors 262,000
Brightness (typical) LCD Panel: 220 units; with IntelliTouch Pro PCAP: 187 units
Response Time 10ms
Viewing Angle Horizontal: ±90° total; Vertical: ±65° total
Contrast Ratio (typical) 600:1
Connection HDMI
Power 12VDC
Temperature (Operating) 0°C - 40°C (32°F-104°F)
Humidity (non-condensing) (Operating) 20% - 80%

SPR-RSS-MAINPCB
CPU Intel® Atom™ E3826, Dual-Core 1.46 GHz
Memory 2 GB DDRL3 RAM
Video Integrated Intel® HD Graphics
Audio Digital via HDMI
I/O 1x 10/100/1000 Ethernet via RJ-45 connector
6x USB 2.0
1x Serial connection
Power 5V DC
Operating System Linux with custom GUI

Other
Nitrogen Optional, Plumbed
Fume Extraction Optional, Plumbed
    Port Size 75mm

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