APR-5000 Array Package Rework System
Design and functionality come together in the compact and powerful APR-5000 Array Package Rework System. This system provides closed-loop control, optimized vision and precise component placement on a compact platform of 19" x 30" (483mm x 762mm).
Capable of handling boards up to 9" x 15" (229mm x 381mm), with a placement accuracy to 0.001" (0.025mm) and interconnection pitches as low as 0.012" (0.3mm), the APR-5000 is ideal for reworking smaller assemblies such as cell phones and laptop computers.
In addition, the APR-5000 Array Package Rework System uses standard line voltages and self contained pumps rather than special wiring and shop air. This allows the system to be set up and moved to any bench, without having to be fitted/plumbed in by an engineer. The system also offers N2 as a standard software option, however, a nitrogen supply is required.
The system also incorporates OK International's exclusive integral vision system that makes viewing, aligning and accurately placing a component easy by allowing operators to simultaneously view the topside of the PCB and a superimposed image of the underside of the component. Then, with micrometer adjustment, images can be accurately aligned in the X, Y & Theta axes prior to placement. In addition, integrating the vision system with the machine's software eliminates the need for multiple monitors.
System Part Numbers and Specifications
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| SYSTEMS |
| Part No. |
Description |
| APR-5000 | 100-240 VAC Array Package Rework System |
| APR-5000-XLS | 200/240 VAC Array Package Rework System with Split Vision |
| APR-5000-XL | 200/240 VAC Array Package Rework System |
Systems will be configured with desktop PC and monitor. Final pricing will depend on configuration and language version. |
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| SYSTEMS INCLUDE |
| Part No. |
Description |
| VNZ-19 | Vacuum Pick-Up Nozzle 19mm O/D** |
| VNZ-12 | Vacuum Pick-Up Nozzle 12mm O/D |
| VNZ-08 | Vacuum Pick-Up Nozzle 8mm O/D |
| VNZ-05 | Vacuum Pick-Up Nozzle 5mm O/D |
| VNZ-03 | Vacuum Pick-Up Nozzle 3mm O/D |
| VNZ-01 | Vacuum Pick-Up Nozzle 1mm O/D |
| FS-APR | PCB Support Finger Short (4 included)* |
| FSS-APR | PCB Support Finger Short (8 included)** |
| FSL-APR | PCB Spring Support Finger Long (4 included with APR-5000, 8 with APR-5000-XLS/XL) |
| UBS-APR | Under Board Support* |
| UBS-APR-XL | Under Board Support** |
| APR-TC3 | Color Fine Gauge Thermocouples (includes 3)* |
| APR-TC5 | Color Fine Gauge Thermocouples (includes 5)** |
| 19782 | Adjustable BGA Centering Nest** |
| 20987 | Adjustable CSP Centering Nest |
| 20534 | Squeegee Blade Holder for Printing |
| SOFT-APR-5000 | Installation Software* |
| SOFT-APR-5000-XL | Installation Software** |
| Tools | Tools for Calibration & Adjustment |
| Cables | Power, Communication & Video Cables |
| (*APR-5000, ** APR-5000-XLS/XL) |
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| OPTIONAL ACCESSORIES |
| Part No. |
Description |
| FS-APR-2 | PCB Support Finger Short (Pack of 2) |
| FL-APR-2 | PCB Support Finger Long (Pack of 2) |
| FSL-APR-2 | PCB Spring Support Finger Long (Pack of 2) |
| FSS-APR-2 | PCB Spring Support Finger Short (Pack of 2) |
| FLS-APR-2 | Large PCB Finger Short (Pack of 2) |
| FLL-APR-2 | Large PCB Finger Long (Pack of 2) |
| FLSS-APR-2 | Large PCB Spring Finger Short (Pack of 2) |
| FLSL-APR-2 | Large PCB Spring Finger Long (Pack of 2) |
| UBS-APR | Under Board Support APR-5000 |
| UBS-APR-XL | Under Board Support APR-5000-XL |
| APR-DK1 | Demonstration PCB with BGA & CSP Component Kit |
| APR-DK2 | Demonstration PCB with BGA & CSP Component Kit, includes clear PCB for alignment |
| PF-1 | Print Preparation Plate |
| VAC-P100 | Self-adhesive plates for removal of non-uniform components |
| APR-LRK | PCB Large Rail Kit Fits boards up to 12" x 12" (30.5cm x 30.5cm) |
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| TECHNICAL SPECIFICATIONS |
| Input Voltage |
APR-5000
100-240 VAC,
50/60 Hz
Single Phase
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APR-5000-XLS/XL
200-240 VAC,
50/60 Hz
20 Amp Single Phase
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| Power Consumption |
| System Total |
2200 W |
3500 W |
| Pre-Heater |
1400 W |
2800 W |
| Inner Zone |
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1400 W |
| Outer Zone |
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2800 W |
| Reflow Heater |
550 W |
550 W |
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Temperature Control Type
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Closed-Loop Control
(RTD Sensors)
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Closed-Loop Control
(RTD Sensors)
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Maximum Source Temperature
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| Reflow Head |
400 °C (842 °F) |
400 °C (842 °F) |
| Pre-Heater |
350 °C (662 °F) |
350 °C (662 °F) |
| Airflow |
| Control |
Pre-Set to 8,16 & 24 l/min |
Pre-Set to 8,16 & 24 l/min |
| Supply |
Self-Contained Pump |
Self-Contained Pump |
Optional
Nitrogen
Input |
Standard Feature |
Standard Feature |
| Component Handling |
| Maximum Size |
1.4" x 1.4" (35mm x 35mm) |
2.2" x 2.2"*
(56mm x 56mm)
1.4" x 1.4"**
(35mm x 35mm)
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| Minimum Size |
0.020" x 0.010" (0.51mm x 0.25mm) |
0.020" x 0.010" (0.5 1 mm x 0.25mm) |
| Maximum Weight |
55g (1.94oz) |
55g (1.94oz) |
| PCB Handling Capability |
| Maximum Size |
15" x 9" (381mm x 229mm) |
24.5" x 24.5" (622mm x 622mm) |
| Rework Area |
9" x 12" (229mm x 305mm) |
22.5" x 24.5" (572mm x 622mm) |
| Maximum Thickness |
0.25 "(6mm) |
0.25 "(6mm) |
| Vision |
| Maximum Field of View |
1.4" x 1.4" (35mm x 35mm) |
2.2" x 2.2" (56mm x 56mm) |
| Split Field (APR-5000-XLS) |
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Corner crossover on large component |
| System Dimensions |
| W x D x H |
19" x 30" x 30" (483mm x 762mm x 762mm) |
36" x 36" x 33" (914mm x 914mm x 838mm) |
| Weight |
130lbs (59Kg) |
220lbs (100Kg) |
| System Warranty |
1 Year (Excluding Consumables) |
1 Year (Excluding Consumables) |
| Agency Approvals |
CE
cETLus
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CE
cTUVus
GS
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| (*APR-5000-XLS,**APR-5000-XL) |
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