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APR-5000 Array Package Rework System

Design and functionality come together in the compact and powerful APR-5000 Array Package Rework System. This system provides closed-loop control, optimized vision and precise component placement on a compact platform of 19" x 30" (483mm x 762mm).

Capable of handling boards up to 9" x 15" (229mm x 381mm), with a placement accuracy to 0.001" (0.025mm) and interconnection pitches as low as 0.012" (0.3mm), the APR-5000 is ideal for reworking smaller assemblies such as cell phones and laptop computers.

In addition, the APR-5000 Array Package Rework System uses standard line voltages and self contained pumps rather than special wiring and shop air. This allows the system to be set up and moved to any bench, without having to be fitted/plumbed in by an engineer. The system also offers N2 as a standard software option, however, a nitrogen supply is required.

The system also incorporates OK International's exclusive integral vision system that makes viewing, aligning and accurately placing a component easy by allowing operators to simultaneously view the topside of the PCB and a superimposed image of the underside of the component. Then, with micrometer adjustment, images can be accurately aligned in the X, Y & Theta axes prior to placement. In addition, integrating the vision system with the machine's software eliminates the need for multiple monitors.



System Part Numbers and Specifications


SYSTEMS
Part No. Description
APR-5000100-240 VAC Array Package Rework System
APR-5000-XLS200/240 VAC Array Package Rework System with Split Vision
APR-5000-XL200/240 VAC Array Package Rework System
Systems will be configured with desktop PC and monitor.
Final pricing will depend on configuration and language version.


SYSTEMS INCLUDE
Part No. Description
VNZ-19 Vacuum Pick-Up Nozzle 19mm O/D**
VNZ-12 Vacuum Pick-Up Nozzle 12mm O/D
VNZ-08 Vacuum Pick-Up Nozzle 8mm O/D
VNZ-05 Vacuum Pick-Up Nozzle 5mm O/D
VNZ-03 Vacuum Pick-Up Nozzle 3mm O/D
VNZ-01 Vacuum Pick-Up Nozzle 1mm O/D
FS-APR PCB Support Finger Short (4 included)*
FSS-APR PCB Support Finger Short (8 included)**
FSL-APR PCB Spring Support Finger Long
(4 included with APR-5000, 8 with APR-5000-XLS/XL)
UBS-APR Under Board Support*
UBS-APR-XL Under Board Support**
APR-TC3 Color Fine Gauge Thermocouples (includes 3)*
APR-TC5 Color Fine Gauge Thermocouples (includes 5)**
19782 Adjustable BGA Centering Nest**
20987 Adjustable CSP Centering Nest
20534 Squeegee Blade Holder for Printing
SOFT-APR-5000 Installation Software*
SOFT-APR-5000-XL Installation Software**
Tools Tools for Calibration & Adjustment
Cables Power, Communication & Video Cables
(*APR-5000, ** APR-5000-XLS/XL)


OPTIONAL ACCESSORIES
Part No. Description
FS-APR-2 PCB Support Finger Short (Pack of 2)
FL-APR-2 PCB Support Finger Long (Pack of 2)
FSL-APR-2 PCB Spring Support Finger Long (Pack of 2)
FSS-APR-2 PCB Spring Support Finger Short (Pack of 2)
FLS-APR-2 Large PCB Finger Short (Pack of 2)
FLL-APR-2 Large PCB Finger Long (Pack of 2)
FLSS-APR-2 Large PCB Spring Finger Short (Pack of 2)
FLSL-APR-2 Large PCB Spring Finger Long (Pack of 2)
UBS-APR Under Board Support APR-5000
UBS-APR-XL Under Board Support APR-5000-XL
APR-DK1 Demonstration PCB with BGA & CSP Component Kit
APR-DK2 Demonstration PCB with BGA & CSP Component Kit,
includes clear PCB for alignment
PF-1 Print Preparation Plate
VAC-P100 Self-adhesive plates for removal of non-uniform components
APR-LRK PCB Large Rail Kit Fits boards up to 12" x 12" (30.5cm x 30.5cm)


TECHNICAL SPECIFICATIONS
Input Voltage APR-5000
100-240 VAC,
50/60 Hz
Single Phase
APR-5000-XLS/XL
200-240 VAC,
50/60 Hz
20 Amp Single Phase
Power Consumption
  System Total 2200 W 3500 W
  Pre-Heater 1400 W 2800 W
Inner Zone   1400 W
Outer Zone   2800 W
  Reflow Heater 550 W 550 W
Temperature Control Type Closed-Loop Control
(RTD Sensors)
Closed-Loop Control
(RTD Sensors)
Maximum Source Temperature
  Reflow Head 400 °C (842 °F) 400 °C (842 °F)
  Pre-Heater 350 °C (662 °F) 350 °C (662 °F)
Airflow
  Control Pre-Set to 8,16 & 24 l/min Pre-Set to 8,16 & 24 l/min
  Supply Self-Contained Pump Self-Contained Pump
  Optional
  Nitrogen
  Input
Standard Feature Standard Feature
Component Handling
  Maximum Size 1.4" x 1.4" (35mm x 35mm) 2.2" x 2.2"*
(56mm x 56mm)
1.4" x 1.4"**
(35mm x 35mm)
  Minimum Size 0.020" x 0.010"
(0.51mm x 0.25mm)
0.020" x 0.010"
(0.5 1 mm x 0.25mm)
  Maximum Weight 55g (1.94oz) 55g (1.94oz)
PCB Handling Capability
  Maximum Size 15" x 9"
(381mm x 229mm)
24.5" x 24.5"
(622mm x 622mm)
  Rework Area 9" x 12"
(229mm x 305mm)
22.5" x 24.5"
(572mm x 622mm)
  Maximum Thickness 0.25 "(6mm) 0.25 "(6mm)
Vision
  Maximum Field of View 1.4" x 1.4"
(35mm x 35mm)
2.2" x 2.2"
(56mm x 56mm)
  Split Field (APR-5000-XLS)   Corner crossover on large component
System Dimensions
  W x D x H 19" x 30" x 30"
(483mm x 762mm x 762mm)
36" x 36" x 33"
(914mm x 914mm x 838mm)
  Weight 130lbs (59Kg) 220lbs (100Kg)
System Warranty 1 Year (Excluding Consumables) 1 Year (Excluding Consumables)
Agency Approvals CE
cETLus
CE
cTUVus
GS
(*APR-5000-XLS,**APR-5000-XL)


Data Sheets

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» Systems
» System Include
» Optional Accessories
» Technical Specifications


Data Sheets

» Nozzles
» Component Stenciling Templates
» Dip Transfer
» Tape Feeder



APR-5000 with Monitor

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