APR-5000-XLS Array Package Rework System

System provides board capability with small board precision. This system performs precise, cost effective rework of the widest range of PCBs and component types, from large boards up to 24.5" x 24.5" (622mm x 622mm) to components down to 0.020" x 0.010" (0.5mm x 0.25mm).

The flexible APR-5000-XLS System incorporates dual stage pre-heaters and has the thermal capacity and control to execute precise profiles of both large and small PCBs, delivering uniform temperature control horizontally, across the surface of PCBs up to 0.25" (6.35mm) thick, and vertically between the die and ball of the reworked component.

Motorized X,Y,Z adjustments speed placement and help ensure process repeatability. In addition, motorized Theta axis provides 360º rotation to simplify component orientation. Together, these advanced controls reduce operator fatigue, improve placement accuracy and provide process consistency.

Featured on the APR-5000-XLS Advanced Package Rework System is an innovative Split Vision System, which allows operators to view the opposite corners of a component, including splitting on rectangular components, with the necessary magnification to make its placement and registration fast and accurate.

New features:

• New dual simultaneously operating subzones provides additional power for faster and safer rework operations.

• New software enables fast and easy profiling
• New subzone design speeds up the process while allowing the operating temperatures to remain lower protecting the component and PCB

Key benefits:

• Increased Productivity
• Precise thermal control across critical assembly regions
• Reduction of rework cycle time protects the component under rework from thermal damage.
• Better management of the narrow lead-free process window without reaching excessive peak temperatures that damage components, connectors, other solder joints and the PCB substrate

System Part Numbers and Specifications

	SYSTEMS Part No. Description APR-5000-XLS 200/240 VAC Array Package Rework System with Split Vision APR-5000-XL 200/240 VAC Array Package Rework System Systems will be configured with desktop PC and monitor. Final pricing will depend on configuration and language version.

	SYSTEMS INCLUDE Part No. Description VNZ-12 Vacuum Pick-Up Nozzle 12mm O/D VNZ-19 Vacuum Pick-Up Nozzle 19mm O/D VNZ-08 Vacuum Pick-Up Nozzle 8mm O/D VNZ-05 Vacuum Pick-Up Nozzle 5mm O/D VNZ-03 Vacuum Pick-Up Nozzle 3mm O/D (2.39mm/.094" internal & 3.17mm/.128" external) VNZ-01 Vacuum Pick-Up Nozzle 1mm O/D (.76mm/.03" internal & 1.56mm/.06" external) FSS-APR PCB Support Finger Short (8 included) FSL-APR PCB Spring Support Finger Long (4 included with APR-5000, 8 with APR-5000-XLS/XL) UBS-APR-XL Under Board Support APR-TC5 Color Fine Gauge Thermocouples (includes 5) 19782 Adjustable BGA Centering Nest 20987 Adjustable CSP Centering Nest 20534 Squeegee Blade Holder for Printing SOFT-APR-5000-XL Installation Software APR-XL-PHNK Pre-Heater Nozzle Kit includes: Software, Pre-heater nozzle 50mm, Pre-heater nozzle 45mm, Pre-heater nozzle 35mm, Pre-heater nozzle, base Tools Tools for Calibration & Adjustment Cables Power, Communication & Video Cables

	OPTIONAL ACCESSORIES Part No. Description VNZ-005 Vacuum Pick-Up Nozzle 0.5mm O/D (.25mm/.010" int. & 1.02-0.76mm/.04-.03" ext.) FS-APR-2 PCB Support Finger Short (Pack of 2) FL-APR-2 PCB Support Finger Long (Pack of 2) FSL-APR-2 PCB Spring Support Finger Long (Pack of 2) FSS-APR-2 PCB Spring Support Finger Short (Pack of 2) FLS-APR-2 Large PCB Finger Short (Pack of 2) FLL-APR-2 Large PCB Finger Long (Pack of 2) FLSS-APR-2 Large PCB Spring Finger Short (Pack of 2) FLSL-APR-2 Large PCB Spring Finger Long (Pack of 2) APR-DK1 Demonstration PCB with BGA & CSP Component Kit APR-DK2 Demonstration PCB with BGA & CSP Component Kit, includes clear PCB for alignment PF-1 Print Preparation Plate VAC-P100 Self-adhesive plates for removal of non-uniform components APR-MRS-DEMOPCB Demonstration PCB APR-MRS-DEMOKIT Demonstration PCB Kit with: - 5 x res, zero Ohm, 0201SMR-PA-10K-0 - 5 x res, zero Ohm, 0402SMR-PA-10K-0 - 5 x res, zero Ohm, 0603SMR-PA-10K-0 - 5 x micro SMD, 4 bump, 0.5 mm pitch - 5 x micro SMD, 5 bump, 0.5 mm pitch - 5 x micro SMD, 8 bump, 0.5 mm pitch - 5 x micro SMD, 10 bump, 0.5 mm pitch - 5 x LLP LDA16A - 5 x LLP, plastic, Quad 4x4x0.75 mm body,16LD, 0.5 mm pitch - 5 x LLP, plastic, Quad 5x4x0.75 mm body 24LD, 0.5 mm pitch - 5 x LLP, plastic, Quad 7x7x0.75 mm body 44LD, 0.5 mm pitch - 4 x PBGA 27 mm 256 balls, 1.27 mm pitch - 3 x PBGA 17 mm 256 balls, 1.0 mm pitch - 1 x PBGA 35 mm 388 balls, 1.27 mm pitch - 1 x POP Bottom 305 balls 12 mm, 0.5 mm pitch - 1 x Top of POP 128 balls 12 mm, 0.65 mm pitch - 4 x CVBGA (thin BGA) 97 balls 5 mm, 0.4 mm pitch - 4 x LGA/MLF100 pin 12 mm fine pitch, 0.4 mm pitch - 4 x PLCC 44 pin 16 mm, 1.27 mm pitch - 4 x QFP 44 10 mm by 10 mm, 0.8 mm pitch - 4 x QFP 100 14 mm by 20 mm, 0.65 mm pitch - 4 x CTBGA 228 12 mm by 12 mm, 0.5 mm pitch - 1 x fusion pack (combination 116 QFN & 100 QFP in one package .4 mm pitch)

	TECHNICAL SPECIFICATIONS Input Voltage APR-5000-XLS/-XL 200-240 VAC, 50/60 Hz 25 Amp Single Phase Power Consumption   System Total 5100 W   Pre-Heater 2800 W   Inner Zone 1400 W   Outer Zone 2800 W   Reflow Heater 550 W Temperature Control Type Closed-Loop Control (RTD Sensors) Maximum Source Temperature   Reflow Head 400 °C (842 °F)   Pre-Heater 350 °C (662 °F) Airflow   Control Pre-Set to 8,16 & 24 l/min   Supply Self-Contained Pump   Optional   Nitrogen   Input Standard Feature (requires 65psi or 4.6 bar) Component Handling   Maximum Size 2.16" x 2.16"* (55mm x 55mm) 1.6" x 1.6"** (40mm x 40mm)   Minimum Size 0.020" x 0.010" (0.51 mm x 0.25mm)   Maximum Weight 55g (1.94oz) or 84g (3oz) with VNZ-19 PCB Handling Capability   Maximum Size 24.5" x 24.5" (622mm x 622mm)   Rework Area Head Adjustment Aligned inner 22.5" x 24.5" (572mm x 622mm) 17.5" x 17.5" (445mm x 445mm)   Maximum Thickness 0.25 "(6mm) Vision   Maximum Field of View 2.2" x 2.2" (55mm x 55mm)   Split Field (APR-5000-XLS) Corner crossover on large component System Dimensions   W x D x H 36" x 36" x 33" (914mm x 914mm x 838mm)   Weight 220lbs (100Kg) System Warranty 1 Year (Excluding Consumables) Agency Approvals CE cTUVus GS (*APR-5000-XLS,**APR-5000-XL)